TVS Max 100 Petrol Tank BLACK GREEN

Tvs Max 100 Petrol Tank Black Green

Looking for a factory-standard replacement fuel tank for your TVS Max 100 / Max DX? At Bike Spare Parts, our replacement TVS Petrol Tanks are manufactured using heavy-gauge deep-drawn cold-rolled coil (CRC) sheet steel to match original equipment manufacturer specifications. Whether you are replacing a rusted, dented daily commuter tank or restoring a smooth Indian commuter classic, this fuel tank provides authentic styling, leak-free seams, and long-lasting durability.

Every petrol tank undergoes rigorous multi-point quality inspections, including internal chemical phosphate anti-rust treatment to prevent rust scale from contaminating your fuel jets or fuel pump. The exterior is finished with high-gloss automotive PU paint (Black) and protected by a petrol-resistant UV clear coat to maintain a showroom shine against monsoon rain, intense sunlight, and accidental fuel spills during daily refilling.

Compatibility

• Motorcycle Model: TVS Max 100 / Max DX
• Applicable Years: 1998-2008 (Max 100, Max 100R & Max DX Vintage Series)
• Engine Specification: Single Cylinder 2-Stroke 98.2cc Air-Cooled Classic Engine
• Fitment Type: Direct bolt-on chassis replacement using factory rubber cushions (Sturdy Vintage Tubular Cradle Frame with OEM Suzuki-TVS Dampers)
• Fuel System Interface: Vintage Threaded Fuel Petcock Outlet Flange
• Does NOT fit: 4-Stroke TVS Star City, TVS Sport, or TVS Apache.

Specifications

What’s Included

• 1x Brand-New Finished Steel Petrol Tank Body
• Factory Anti-Rust Internal Phosphate Protective Bath
• Heavy-Duty 7-Ply Protective Transit Packaging
• Note: Fuel cock petcock, fuel cap, fuel gauge sensor, side decals/monograms, and rubber mount dampers are not included; transfer your existing OEM hardware or order new replacements.

Installation & Maintenance Tips

1. Pre-Installation Petrol Rinse: Before installing on your TVS Max 100 / Max DX, pour half a litre of fresh petrol into the tank, swirl thoroughly, and drain completely through the tap outlet to remove any transit packing particles.
2. Inspect Frame Dampers: Check the rubber mount cushions on your motorcycle frame backbone. Hardened or missing cushions can transmit engine vibrations; replace worn dampers before tightening the rear bracket bolt.
3. Fresh Fuel Tap / Sensor O-Ring: Always install a new fuel petcock or fuel sensor rubber gasket to prevent petrol seepage and ensure uninterrupted fuel flow.
4. Exterior Clear Coat Care: Wipe off any overfilled petrol spills promptly with a soft microfibre towel and apply automotive paste wax every 3 months to preserve showroom gloss.

Frequently Asked Questions

What is the fuel tank capacity of this TVS Max 100 / Max DX petrol tank in litres?

The total fuel tank capacity is 12.0 Litres (approx 2.0L reserve). It provides full touring and daily commuting range matching original factory specifications.

Is this petrol tank an exact bolt-on fit for TVS Max 100 / Max DX?

Yes. This tank is stamped to original TVS factory dimensions and mounts directly onto factory frame cushions without requiring any welding, cutting, or bracket modification.

Does the inner surface have rust prevention coating?

Yes. Every tank undergoes an internal chemical anti-rust phosphate bath to prevent moisture corrosion, rust flakes, and clogged fuel jets.

Do you offer free shipping?

Yes. Free shipping across India.

How is the petrol tank packaged for pan-India delivery?

All petrol tanks are wrapped in thick protective foam wrap, fitted with high-density corner guards, and packed inside heavy-duty 7-ply corrugated double cartons to guarantee zero dent or scratch damage during transit.

Shipping

All orders are processed and dispatched within 2 to 3 business days from our central warehouse. Delivery across India takes 5 to 7 business days via reliable courier partners. Full tracking information is sent via SMS and email upon dispatch.

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