BAJAJ Discover 2016 Petrol Tank BS4 BLACK and RED

Bajaj Discover 2016 Petrol Tank BS4 Black And Red

Looking for a factory-standard replacement fuel tank for your Bajaj Discover 100? At Bike Spare Parts, our replacement Bajaj Petrol Tanks are manufactured using heavy-gauge deep-drawn cold-rolled coil (CRC) sheet steel to match original equipment manufacturer specifications. Whether you are replacing a rusted, dented daily commuter tank or restoring a flagship DTS-i classic, this fuel tank provides authentic styling, leak-free seams, and long-lasting durability.

Every petrol tank undergoes rigorous quality inspections, including internal chemical phosphate anti-rust treatment to prevent rust scale from contaminating your fuel jets or fuel pump. The exterior is finished with high-gloss automotive PU paint (Black and Red) and protected by a petrol-resistant UV clear coat to maintain a showroom shine against monsoon rain and fuel spills.

Compatibility

• Motorcycle Model: Bajaj Discover 100
• Applicable Years: 2009-2016
• Engine Specification: 4-Stroke 94.3cc DTS-i Twin Spark
• Fitment Type: Direct bolt-on chassis replacement using factory rubber cushions
• Does NOT fit: Bajaj Platina, CT 100, or Pulsar series.

Specifications

What’s Included

• 1x Brand-New Finished Steel Petrol Tank Body
• Factory Anti-Rust Internal Phosphate Protective Bath
• Note: Fuel cock petcock, fuel cap, fuel gauge sensor, side decals/monograms, and rubber mount dampers are not included; transfer your existing OEM hardware or order new replacements.

Installation & Maintenance Tips

1. Pre-Installation Petrol Rinse: Before installing on your Bajaj Discover 100, pour half a litre of fresh petrol into the tank, swirl thoroughly, and drain completely through the tap outlet to remove any transit packing particles.
2. Inspect Frame Dampers: Check the rubber mount cushions on your motorcycle frame backbone. Hardened or missing cushions can transmit engine vibrations; replace worn dampers before tightening the rear bracket bolt.
3. Fresh Fuel Tap / Sensor O-Ring: Always install a new fuel petcock or fuel sensor rubber gasket to prevent petrol seepage and ensure uninterrupted fuel flow.
4. Exterior Clear Coat Care: Wipe off any overfilled petrol spills promptly with a soft microfibre towel and apply automotive paste wax every 3 months to preserve showroom gloss.

Frequently Asked Questions

Is this petrol tank an exact bolt-on fit for my Bajaj Discover 100?

Yes. This replacement fuel tank is manufactured using factory-calibrated jigs to match original frame mount dimensions. It installs directly onto your motorcycle using the existing rubber dampers and rear bracket without any frame cutting or welding.

What is the fuel tank capacity of this Bajaj petrol tank in litres?

This fuel tank has an OEM-calibrated capacity of 8.0 Litres (approx 1.5L reserve). It provides the authentic touring and commuting range expected from the original factory tank.

Does the inner surface have rust prevention coating?

Yes. Every tank undergoes an internal chemical anti-rust phosphate bath to prevent moisture corrosion, rust flakes, and clogged fuel jets.

Do you offer free shipping?

Yes. Free shipping across India.

How is the petrol tank packaged for pan-India delivery?

All petrol tanks are wrapped in thick protective foam wrap, fitted with high-density corner guards, and packed inside heavy-duty 7-ply corrugated double cartons to guarantee zero dent or scratch damage during transit.

Shipping

All orders are processed and dispatched within 2 to 3 business days from our central warehouse. Delivery across India takes 5 to 7 business days via reliable courier partners. Full tracking information is sent via SMS and email upon dispatch.

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