The Hero Honda Ss 100 Black Petrol Tank Kit delivers complete restoration-grade fuel containment, matching aesthetic side body panels, and precision factory interchangeability for your motorcycle. Designed specifically for riders and restoration enthusiasts demanding authentic fitment and long-term durability, this complete petrol tank kit replaces rusted, dented, or faded original factory sheet metal with heavy-gauge automotive steel and showroom-grade paintwork.
Workshop Guide & Diagnostic Standards for Hero Honda Ss 100 Black Petrol Tank Kit
Upgrading your motorcycle’s fuel system with this premium Bike Petrol Tank Kit restores exact OEM lines while protecting internal carburetor and intake circuits against rust sediment, moisture contamination, and fuel starvation.
1. Structural CRCA Sheet Steel & Seam-Weld Integrity
Fabricated from heavy-gauge cold-rolled close annealed (CRCA) deep-drawn sheet steel, this fuel tank withstands high torsional chassis forces and road vibrations without seam separation. The lower perimeter flange is joined using continuous automated seam resistance welding, guaranteeing 100% leak-proof reliability under varying ambient temperatures and internal tank pressures.
2. Anti-Rust Internal Phosphate Wash & Ethanol Resistance
Modern ethanol-blended petrol (E10 and E20) naturally attracts atmospheric moisture, leading to internal tank rust and clogged pilot jets in standard steel tanks. This fuel tank features an internal multi-stage chemical phosphate wash that bonds a microscopic corrosion-inhibiting protective layer to the steel interior, ensuring pure fuel delivery and extended fuel filter life.
3. Multi-Stage Chamber-Baked Polyurethane (PU) Paint Finish
Finished in authentic factory-matched Black with precision graphics and dual-coat polyurethane (PU) clear varnish, the tank and matching side covers resist ultraviolet fading, petrol drip staining, and chemical solvents. The high-gloss luster retains factory brilliance even through prolonged outdoor exposure and high-pressure washing cycles.
4. Virgin ABS Side Panels & Vibration Isolation Grommets
The kit includes left and right side body utility covers molded from virgin, shatter-resistant ABS polymer. To ensure long-term durability, workshop technicians must always verify that frame rubber mounting biscuits and side panel grommets are soft and properly seated. Soft rubber dampers isolate high-frequency four-stroke engine harmonics, preventing fatigue cracks at the rear tank mounting bracket.
5. Fuel Petcock Thread Pitch & Viton O-Ring Torque Standards
Before installing your fuel tap or petcock assembly onto the threaded tank bung, thoroughly clean the female threads and inspect the inner nylon filter screen. Always install a fresh fuel-resistant Viton or nitrile O-ring lubricated with a light smear of clean motor oil to prevent tearing during installation. Torque the petcock union nut evenly to 12–15 Nm without over-tightening, ensuring an airtight seal that eliminates fuel seepage onto hot cylinder fins.
6. Frame Spine Alignment & Triple-Tree Turning Clearance
During initial dry fitting, place the tank onto the front chassis rubber dampers and lower the rear mounting bracket onto the frame spine boss. Turn the motorcycle handlebars fully from left to right lock-to-lock to confirm at least 15 mm of clearance between the front fork stanchions, triple-clamp pinch bolts, switchgear housings, and the forward tank contours. Proper alignment prevents costly cosmetic dents and steering head binding under emergency maneuvers.
Technical Specifications
| Specification Parameter | Engineering Standard |
|---|---|
| Fuel Tank Material | Deep-Drawn CRCA Automotive Sheet Steel (1.0u20131.2 mm Gauge) |
| Side Panel Material | Virgin High-Impact ABS Polymer |
| Paint System | Electrostatic Chamber-Baked High-Gloss Polyurethane (PU) |
| Internal Protection | Chemical Anti-Rust Phosphate Wash (E10/E20 Petrol Safe) |
| Welding Method | Automated Hydraulic Continuous Resistance Seam Weld |
| Mounting Compatibility | Direct OEM Bolt-On Frame Interlock |
Frequently Asked Questions: Hero Honda Ss 100 Black Petrol Tank Kit
What is included in the Hero Honda Ss 100 Black Petrol Tank Kit?
This complete kit includes the steel fuel tank in factory-finished Black, left and right matching ABS side panel covers, and precision mounting provisions for OEM fuel petcock and fuel cap lock assembly.
Is this petrol tank kit compatible with ethanol-blended fuels?
Yes. The internal anti-rust phosphate lining is specially engineered to resist corrosion and moisture separation caused by E10 and E20 ethanol fuels.
Can I install this petrol tank kit at home?
Yes. It features direct bolt-on fitment matching OEM frame brackets. We recommend checking rubber mounting grommets and replacing the fuel petcock gasket during installation.
Do you deliver across India?
Yes. Free shipping across India.
Technical Specifications & Vehicle Fitment
- Part / OEM Code: b53cc25f3fea
- Compatible Two-Wheelers: BIKE PETROL TANK KIT, HERO HONDA SPARE PARTS
- Brand / Specification: Autoss OEM Replacement
Fitment & Shipping FAQs
Q: Which bike models fit HERO HONDA SS 100 BLACK PETROL TANK KIT (b53cc25f3fea)?
This HERO HONDA SS 100 BLACK PETROL TANK KIT (Part/OEM Reference: b53cc25f3fea) is designed for compatible fitment with BIKE PETROL TANK KIT, HERO HONDA SPARE PARTS. Please verify the mounting points and connector profile in the product photos before ordering.
Q: What is the catalog part number and brand for HERO HONDA SS 100 BLACK PETROL TANK KIT?
The catalog reference code / MPN is b53cc25f3fea under Autoss OEM Replacement, supplied by Autoss.in (Elegant Innovations).
Q: What are the shipping timelines across India on Autoss.in?
All spare parts on Autoss.in are carefully packed and shipped pan-India through tracked courier partners including Delhivery, Xpressbees, and iCarry.
Vivekanand Kudachi –
I WANT ONLY side panel